Takardar haɗin lu'u-lu'u ta S1608 hakowa planar
Bidiyo
S1608 wani injin yanke PDC ne mai girman 15.88 mm (≈16 mm) mai girman gaske, wanda aka yi shi da wani yanki na lu'u-lu'u mai girman micron da kuma wani abu mai ƙarfi na tungsten carbide, wanda aka yi shi da sintetik a ƙarƙashin zafin jiki da matsin lamba mai yawa (1400–1600°C, 5–6 GPa). Yana da kauri na lu'u-lu'u 2.1 mm, chamfer 0.4 mm, da kuma tsayin jimillar 8.0 mm. An ƙera shi don tsari mai laushi zuwa matsakaici mai tauri (ƙarfin matsewa <120 MPa), yana daidaita juriyar lalacewa, tauri, da kwanciyar hankali na zafi - wanda hakan ya sa ya zama babban zaɓi ga mai/iska, rijiyar ruwa, haƙa ma'adinai, da haƙa ƙasa.
Teburin Sigogi
| Lambar Samfura. | S1608 | Tsawon | Daidaitacce |
| Nau'i | Mai Yankewa/Saka/Maɓalli na PDC | Kayan Aiki | Tungsten Carbide |
| Amfani | Hako Rijiya, Filin Mai, Filin Iskar Gas, Masana'antar Hako Ma'adinai, Gine-gine | Juriyar Sakawa | Babban Matsayi Mai Kyau |
| Kwanciyar Hankali ta Zafi | 750℃, 800℃, 850℃, 900℃ | Tsarin Samarwa | Hthp Sintering |
| Matsayin Lu'u-lu'u | PCD | Kayan Substrate | Tungsten Carbide |
| Jimlar Tsawo | 5~34 | Haƙuri | ±0.02mm |
| Taurin Tasiri | Madalla sosai | Takardar shaida | ISO 9001 |
| Siffa | Zagaye | Bit ɗin Rawar da Aka Haɗa | PDC Drill Bits, Core Bits, Tricone Bits, Drill Bututu (Muna kuma bayar da kera na musamman drill bit) |
| Matsakaicin kudin shiga (MOQ) | Kwamfuta 100 | Ƙayyadewa | 1608 |
| Kunshin Sufuri | Musamman, Akwatin/Kayan katako | Asali | China |
| Alamar kasuwanci | Dutse-dutse na Ninestones | Ƙarfin Samarwa | Guda 10000/Shekara |
Strata Mai Aiki
- Tsarin laushi: dutsen laka, shale, ma'aunin kwal, yumbu (<60 MPa)
- Tsarin da ke da tauri matsakaici: dutsen yashi, farar ƙasa, marmara (60-120 MPa)
- Tsarin abrasion mai ƙanƙanta zuwa matsakaici (ƙaramin abun ciki na ma'adini <30%)
Amfanin Samfurin Core
Mafi Girman Juriya ga Lalacewa
Taurin layin lu'u-lu'u ya kai 8000–10000 HV tare da kyakkyawan kaifi kai; sabbin gefuna na yanke suna ci gaba da bayyana yayin lalacewa, suna ba da tsawon rai na 30x fiye da carbide.
Babban Juriya da Girgizawa
Tushen tungsten carbide yana shan nauyin tasirin; hanyar haɗin corrugated tana ƙara ƙarfin haɗin gwiwa, yana hana guntuwa da karyewa a ƙarƙashin babban WOB/RPM.
Kyakkyawan Kwanciyar Hankali
Juriyar zafi ≥700°C tare da ƙarancin damuwa; yana tsayayya da nakasa/rage lalacewa a yanayin zafi mai yawa, wanda ya dace da zurfin rijiyoyi da ayyukan ci gaba.
Ingantaccen Rushewar Dutse, Mafi Girman ROP
Yankewa mai tushen yankewa (ya fi murƙushewa/niƙawa na mazugi mai naɗi); yana inganta saurin shiga cikin jiki da kashi 30-50% kuma yana rage tafiye-tafiyen da ke dawowa.
Daidaitattun Girma & Cikakken Daidaituwa
Diamita 15.88±0.05 mm, tsayi 8.0±0.1 mm, chamfer na yau da kullun; ya dace sosai da ruwan wukake na yau da kullun/rabin PDC na 16 mm don shigarwa mai dorewa.
Ƙarancin Jimlar Kuɗi
Tsawon rai ga kowane yanki, ƙarin bidiyo, ƙarancin rufewa—rage farashi ga kowane mita da kuma haɓaka ROI na dogon lokaci.
Daidaitattun Bayanan Girma
Girman S1608 na yau da kullun shine diamita 15.88 mm, jimlar tsayin mm 8.00, kauri na layin lu'u-lu'u 2.1 mm, da kuma chamfer na lu'u-lu'u 0.4 mm. Ana kiyaye juriya mai tsauri a ±0.02 mm don diamita da ±0.02 mm don tsayi, wanda ke tabbatar da daidaiton ingancin rukuni da kuma sauƙin musanya. Ya dace da bits na PDC na jerin mm 16 (5 1/2″–8 1/2″ don rijiyoyin mai/gas/ruwa), tare da ƙananan gyare-gyare masu girma idan an buƙata.
Fasaha da Kayan Aiki
An yi shi da foda mai girman micron mai tsarki 99.9% da kuma WC-Co carbide mai ƙarancin hatsi (6–8% cobalt) don daidaita tauri, tauri, da kuma yanayin zafi.
An yi shi da ruwa a zafin 1500°C, 5.5 GPa don samar da haɗin ƙarfe tsakanin lu'u-lu'u da carbide—babu rauni a cikin yadudduka, babu ɓarna, ƙarfin haɗin ≥2.5 GPa.
Duk wani abu da aka samar yana bin ƙa'idodin tsarin ƙasa da ƙasa na ISO9001, ISO14001 da ISO45001. Ana gudanar da bincike na matakai uku akan kayan aiki, kayayyakin da aka gama da kuma kayayyakin da aka gama. Duk alamun aiki, gami da taurin tasiri, juriyar zafi mai yawa da juriyar lalacewa, sun kai matsayin da ya dace. Kayayyakin da aka samar kai tsaye daga masana'anta suna tabbatar da ingancin da za a iya sarrafawa gaba ɗaya.
Filin Aikace-aikace
Hako Mai da Iskar Gas
Ya dace da ayyukan rijiyoyi masu zurfi zuwa matsakaici a ƙasa. Yana aiki sosai a cikin tsakuwa mai tauri, layukan da aka haɗa da kuma wuraren da ke ɗauke da tsakuwa. Juriyar zafin jiki mai yawa yana hana carbonization da delamination, yana rage maye gurbin bits da kuma kuɗin haƙa gaba ɗaya.
Hakowa da Bincike a Hako Ma'adinai
Ya dace da aikin haƙo ma'adinai, haƙo rami da kuma haƙo rijiyoyin ruwa. Ya dace da duwatsu masu tauri kamar granite da quartzite. Kyakkyawan juriya ga tasirin yana hana fashewar gefuna, yana ba da tsawon rai a cikin fashewar haƙori.
Binciken Ƙasa da Samfurin Samfura
Daidaito mai girma yana tabbatar da haƙa rami mai ɗorewa da kuma rijiyoyin burtsatse akai-akai. Yana tabbatar da cikakken samfurin da aka samar, tare da cika cikakkun buƙatun binciken ƙasa da bincike albarkatu.
Injiniyan Rijiyar Ruwa da Kayayyakin more rayuwa
Ana amfani da shi sosai a cikin rijiyoyin ruwa masu zurfi, haƙa harsashin tudu da ayyukan gini. Ingantaccen shigar ruwa a cikin layukan duwatsu na gama gari, ƙarancin lalacewa da aiki mai ɗorewa don aiki na dogon lokaci a wurin.
Daidaita Bit na Duniya
Ya dace da manyan bits na PDC, bits na tsakiya da kayan aikin haƙa rami tare da kyakkyawan damar musanya. Girman da chambers na musamman suna samuwa don biyan buƙatun daidaitawa marasa daidaituwa don ayyuka daban-daban.
Sabis na Musamman
- Keɓance Girman: Diamita 15.88–16.0 mm, jimlar tsayi 7.5–8.5 mm, layin lu'u-lu'u 1.8–2.4 mm, chamfer 0.3–0.5 mm
- Keɓancewa na Aiki: Nau'in lalacewa mai yawa (ƙarancin cobalt + lu'u-lu'u mai kauri), nau'in da ke jure tasiri (ƙarfafa substrate + babban chamfer), nau'in zafin jiki mai yawa (ƙarancin damuwa na saura)
- Fuskar/Tsarin Gida: Shafuka na musamman (0.5×45°), saman lanƙwasa/kusurwa, rufin hana lalacewa/shafawa
- Rukunin & Marufi: Akwatunan hana tsayawa na musamman + jakunkuna masu hana danshi + kwalaye masu tauri; samar da takaddun shaida masu inganci na COC/COA
| Samfurin Yankan | Diamita/mm | Jimilla | Tsayin | Chamfer na |
| S0505 | 4,820 | 4,600 | 1.6 | 0.5 |
| S0605 | 6.381 | 5,000 | 1.8 | 0.5 |
| S0606 | 6.421 | 5.560 | 1.8 | 1.17 |
| S0806 | 8.009 | 5.940 | 1.8 | 1.17 |
| S0807 | 7.971 | 6,600 | 1.8 | 0.7 |
| S0808 | 8,000 | 8,000 | 1.80 | 0.30 |
| S1008 | 10,000 | 8,000 | 1.8 | 0.3 |
| S1009 | 9.639 | 8,600 | 1.8 | 0.7 |
| S1013 | 10,000 | 13,200 | 1.8 | 0.3 |
| S1108 | 11.050 | 8,000 | 2 | 0.64 |
| S1109 | 11,000 | 9,000 | 1.80 | 0.30 |
| S1111 | 11.480 | 11,000 | 2.00 | 0.25 |
| S1113 | 11,000 | 13,200 | 1.80 | 0.30 |
| S1308 | 13.440 | 8,000 | 2.00 | 0.40 |
| S1310 | 13.440 | 10,000 | 2.00 | 0.35 |
| S1313 | 13.440 | 13,200 | 2 | 0.4 |
| S1316 | 13.440 | 16,000 | 2 | 0.35 |
| S1608 | 15.880 | 8,000 | 2.1 | 0.4 |
| S1613 | 15.880 | 13,200 | 2.40 | 0.40 |
| S1616 | 15.880 | 16,000 | 2.00 | 0.40 |
| S1908 | 19.050 | 8,000 | 2.40 | 0.30 |
| S1913 | 19.050 | 13,200 | 2.40 | 0.30 |
| S1916 | 19.050 | 16,000 | 2.4 | 0.3 |
| S2208 | 22.220 | 8,000 | 2.00 | 0.30 |
| S2213 | 22.220 | 13,200 | 2.00 | 0.30 |
| S2216 | 22.220 | 16,000 | 2.00 | 0.40 |
| S2219 | 22.220 | 19.050 | 2.00 | 0.30 |
Sharhin Abokan Ciniki
Mark Wilson | Manajan Aikin Haƙa Mai a Filin Mai
Mun daɗe muna amfani da na'urorin yanke PDC na 16mm. Suna aiki a hankali a cikin tsari mai tauri tare da juriyar lalacewa mafi kyau fiye da sauran samfuran. Na'urar yanke yankewa tana raguwa sosai, wanda hakan ke rage farashin haƙa gaba ɗaya. Abin dogaro ne sosai don haɗin gwiwa na dogon lokaci.
Carlos Rodriguez | Injiniyan Hako Ma'adinai
Yanayin aikinmu yana da tsauri saboda tsarukan dutse da karyewar abubuwa. Waɗannan masu yanke PDC suna da juriya mai kyau ga tasiri da tsawon rai. Daidaiton girman ya dace, ya dace da sassan haƙa raminmu sosai ba tare da sake daidaitawa ba.
David Brown | Mai Kwangilar Rijiyoyin Ruwa da Kayayyakin more rayuwa
Kyakkyawan sabis na keɓancewa don girma dabam-dabam da kuma ɗakunan ajiya na musamman. Isarwa koyaushe tana kan lokaci. Yankan suna da ƙarfi sosai a ƙarƙashin ci gaba da aiki mai ƙarfi, shiga cikin sauri da ƙarancin amfani, suna dacewa da jadawalin gininmu.
Marufi
Kowace na'urar yanke PDC tana da kariya daga girgiza daban-daban don guje wa karo da lalacewa. Yi amfani da marufi mai jure da danshi da juriya ga matsi, ana iya keɓance akwatin katako don yin oda mai yawa, lafiyayye ne don jigilar kaya mai nisa.
Isarwa
Ana karɓar odar samfura da yawa. Muna goyon bayan jigilar kaya ta gaggawa, ta jiragen sama da ta ruwa. Isasshen ƙarfin samarwa yana tabbatar da daidaiton lokacin jagora, isarwa lafiya kuma akan lokaci a duk duniya.
Tambayoyin da ake yawan yi akai-akai
T: Menene bambanci tsakanin S1608 da S1613?
A: S1608 yana da tsayin mm 8 da kuma layin lu'u-lu'u 2.1 mm, wanda aka inganta shi don tsarin gogewa mai laushi-matsakaici-mai tauri, mai ƙarancin-matsakaici tare da aiki mai tsada. S1613 yana da tsayin mm 13.2 da layin lu'u-lu'u 2.4 mm, don tsarin gogewa mai matsakaici-mai tauri-mai tauri, mai matuƙar gogewa tare da tsawon rai da farashi mafi girma.
T: Menene jerin WOB da RPM da aka ba da shawarar?
A: WOB 15–30 kN ga kowane mai yanka, RPM 80–150 RPM. Yi amfani da ƙaramin WOB + babban RPM don dutsen laka mai laushi; babban WOB + ƙaramin RPM don dutsen yashi mai matsakaici. A kiyaye kwararar laka 20–30 L/min don isasshen sanyaya.
T: Yaya za a yi hukunci idan mai yanke ya gaza kuma yana buƙatar maye gurbinsa?
A: Sauya idan: ① Lu'u-lu'u ya lalace ≥0.5 mm, gefen yankewa mara kyau, faɗuwar ROP a bayyane; ② Yankewa ≥1 mm, girgiza mai tsanani; ③ Ragewa/fashewa, yanayin zafi mara kyau.
T: Menene matsakaicin zafin aiki na S1608?
A: Mai yanke zai iya ci gaba da aiki har zuwa 700°C ba tare da cirewa ko graphitization ba. Don rijiyoyin zafi mafi girma, zaɓi sigarmu ta musamman mai zafi mai yawa.
T: Za a iya gyara S1608 bayan lalacewa?
A: Eh. Ana iya sake niƙa ƙananan lalacewa (<0.5 mm) a goge su don dawo da kaifi. Tsananin lalacewa ko guntuwar abubuwa yana buƙatar sabis na gyaran ƙwararru; tuntuɓe mu don ƙarin bayani.
