Takardar haɗin lu'u-lu'u ta polycrystalline ta S1008
Bidiyo
S1008 wani babban injin yanke PDC ne mai girman diamita 10 mm, yana da layin lu'u-lu'u mai girman mm 1.8, chamfer mai girman mm 0.3, da kuma tsayin daka 8.0 mm. An yi shi da foda mai girman micron-grade da kuma ƙarfe mai ƙarfi na tungsten carbide a ƙarƙashin zafin jiki da matsin lamba mai yawa (1400-1600°C, 5-6 GPa), yana ba da daidaito mafi kyau na juriya ga lalacewa, ƙarfin tasiri mai inganci, da kuma kyakkyawan kwanciyar hankali na zafi. Ya dace da laushin tsari tare da ƙarancin gogewa, zaɓi ne mai araha don rijiyoyin ruwa, haƙa ma'adinai, da haƙa mai/gas mara zurfi.
Teburin Sigogi
| Lambar Samfura. | S1008 | Tsawon | Daidaitacce |
| Nau'i | Mai Yankewa/Saka/Maɓalli na PDC | Kayan Aiki | Tungsten Carbide |
| Amfani | Hako Rijiya, Filin Mai, Filin Iskar Gas, Masana'antar Hako Ma'adinai, Gine-gine | Juriyar Sakawa | Babban Matsayi Mai Kyau |
| Kwanciyar Hankali ta Zafi | 750℃, 800℃, 850℃, 900℃ | Tsarin Samarwa | Hthp Sintering |
| Matsayin Lu'u-lu'u | PCD | Kayan Substrate | Tungsten Carbide |
| Jimlar Tsawo | 5~34 | Haƙuri | ±0.02mm |
| Taurin Tasiri | Madalla sosai | Takardar shaida | ISO 9001 |
| Siffa | Zagaye | Bit ɗin Rawar Da Aka Haɗa | PDC Drill Bits, Core Bits, Tricone Bits, Drill Bututu (Muna kuma bayar da kera na musamman drill bit) |
| Matsakaicin kudin shiga (MOQ) | Kwamfuta 100 | Ƙayyadewa | 1008 |
| Kunshin Sufuri | Musamman, Akwatin/Kayan katako | Asali | China |
| Alamar kasuwanci | Dutse-dutse na Ninestones | Ƙarfin Samarwa | Guda 10000/Shekara |
Strata Mai Aiki
- Tsarin laushi: dutsen laka, shale, yumbu, ma'aunin kwal (<60 MPa)
- Sandstone mai ƙarancin abrasion, siltstone (ƙarin ma'adini ƙasa da kashi 20%)
- Tsarin da ba a haɗa ba, yadudduka masu juzu'i
Amfanin Samfurin Core
Juriyar Sakawa ta Musamman
Taurin layin lu'u-lu'u ya kai 8000–10000 HV tare da ƙarfin kaifi mai ƙarfi; ya fi ƙarfin carbide da 20–25× a cikin tsari mai laushi.
Ƙaramin ƙarfi da ƙarfi mai girma
Diamita 10 mm tare da haɗin ƙarfe mai kama da tungsten carbide; ƙarfin tsari mai girma yana hana fashewa a ƙarƙashin tasirin haske zuwa matsakaici.
Kwanciyar Hankali Mai Kyau
Yana jure yanayin zafi mai ɗorewa har zuwa digiri 700 na Celsius; ƙarancin damuwa da ya rage yana hana raguwar haƙowa a cikin haƙo mai zurfi da sauri.
Babban ROP & Inganci
Yankewa mai tushen yankewa (idan aka kwatanta da murƙushewar mazugi mai jujjuyawa); yana inganta saurin shigar ciki da kashi 30-40% a cikin duwatsu masu laushi kuma yana rage tafiye-tafiye.
Daidaitaccen Ma'aunin Ma'auni
Diamita 10.00±0.02 mm, tsayi 8.00±0.02 mm, 0.3 mm na daidaitacce chamfer; ya dace sosai da ruwan wukake na PDC na 10 mm don sauƙin shigarwa.
Mai Inganci da Tattali
Farashi mai gasa tare da tsawon rai na sabis; yana rage farashi a kowace mita a cikin tsari mai laushi kuma yana haɓaka ROI.
Daidaitattun Bayanan Girma
S1008 yana da ma'aunin girma na diamita 10.00 mm, jimlar tsayin mm 8.00, kauri na layin lu'u-lu'u mm 1.8, da kuma chamfer na lu'u-lu'u mm 0.3. Juriyar juriya ta ±0.02 mm don diamita da ±0.02 mm don tsayi yana tabbatar da daidaito da kuma iya musanyawa. Ya dace da sassan PDC na 10 mm (3 7/8″–6″ don rijiyoyin ruwa, hakar ma'adinai, da kuma mai/gas mai zurfi), tare da ƙananan gyare-gyare masu girma idan an buƙata.
Fasaha da Kayan Aiki
An yi shi da foda mai girman micron mai tsarki 99.9% da kuma WC-Co carbide mai ƙarancin hatsi (6–8% cobalt) don daidaita tauri, tauri, da kuma yanayin zafi.
An yi shi da ruwa a zafin 1500°C, 5.5 GPa don samar da haɗin ƙarfe mai ƙarfi tsakanin lu'u-lu'u da carbide—babu rauni, babu ɓarna, ƙarfin haɗin ≥2.5 GPa.
Duk wani abu da aka samar yana bin ƙa'idodin tsarin ƙasa da ƙasa na ISO9001, ISO14001 da ISO45001. Ana gudanar da bincike na matakai uku akan kayan aiki, kayayyakin da aka gama da kuma kayayyakin da aka gama. Duk alamun aiki, gami da taurin tasiri, juriyar zafi mai yawa da juriyar lalacewa, sun kai matsayin da ya dace. Kayayyakin da aka samar kai tsaye daga masana'anta suna tabbatar da ingancin da za a iya sarrafawa gaba ɗaya.
Filin Aikace-aikace
Hako Mai da Iskar Gas
Ya dace da ayyukan rijiyoyi masu zurfi zuwa matsakaici a ƙasa. Yana aiki sosai a cikin tsakuwa mai tauri, layukan da aka haɗa da kuma wuraren da ke ɗauke da tsakuwa. Juriyar zafin jiki mai yawa yana hana carbonization da delamination, yana rage maye gurbin bits da kuma kuɗin haƙa gaba ɗaya.
Hakowa da Bincike a Hako Ma'adinai
Ya dace da aikin haƙo ma'adinai, haƙo rami da kuma haƙo rijiyoyin ruwa. Ya dace da duwatsu masu tauri kamar granite da quartzite. Kyakkyawan juriya ga tasirin yana hana fashewar gefuna, yana ba da tsawon rai a cikin fashewar haƙori.
Binciken Ƙasa da Samfurin Samfura
Daidaito mai girma yana tabbatar da ingantaccen haƙa rami da kuma rijiyoyin burtsatse akai-akai. Yana tabbatar da cikakken samfurin samuwar tushen, yana cika cikakken buƙatun binciken ƙasa da binciken albarkatu.
Injiniyan Rijiyar Ruwa da Kayayyakin more rayuwa
Ana amfani da shi sosai a cikin rijiyoyin ruwa masu zurfi, haƙa harsashin tudu da ayyukan gini. Ingantaccen shigar ruwa a cikin layukan duwatsu na gama gari, ƙarancin lalacewa da aiki mai ɗorewa don aiki na dogon lokaci a wurin.
Daidaita Bit na Duniya
Ya dace da manyan bits na PDC, bits na tsakiya da kayan aikin haƙa rami tare da kyakkyawan damar musanya. Girman da chambers na musamman suna samuwa don biyan buƙatun daidaitawa marasa daidaituwa don ayyuka daban-daban.
Sabis na Musamman
- Girman Keɓancewa: Diamita 9.8–10.2 mm, jimlar tsayi 7.5–8.5 mm, layin lu'u-lu'u 1.5–2.0 mm, chamfer 0.2–0.5 mm
- Keɓancewa na Aiki: Nau'in lalacewa mai yawa (ƙarancin cobalt), nau'in juriya ga tasiri (ƙarfafa substrate), nau'in zafin jiki mai yawa (ƙarancin damuwa na saura)
- Surface/Siffofin: Shaguna na musamman (0.3×30°/45°), saman lanƙwasa, murfin hana lalacewa
- Batch & Marufi: Akwatunan hana tsayawa na musamman + jakunkuna masu hana danshi + kwalaye masu tauri; samar da takaddun shaida na ingancin COC/COA
| Samfurin Yankan | Diamita/mm | Jimilla | Tsayin | Chamfer na |
| S0505 | 4,820 | 4,600 | 1.6 | 0.5 |
| S0605 | 6.381 | 5,000 | 1.8 | 0.5 |
| S0606 | 6.421 | 5.560 | 1.8 | 1.17 |
| S0806 | 8.009 | 5.940 | 1.8 | 1.17 |
| S0807 | 7.971 | 6,600 | 1.8 | 0.7 |
| S0808 | 8,000 | 8,000 | 1.80 | 0.30 |
| S1008 | 10,000 | 8,000 | 1.8 | 0.3 |
| S1009 | 9.639 | 8,600 | 1.8 | 0.7 |
| S1013 | 10,000 | 13,200 | 1.8 | 0.3 |
| S1108 | 11.050 | 8,000 | 2 | 0.64 |
| S1109 | 11,000 | 9,000 | 1.80 | 0.30 |
| S1111 | 11.480 | 11,000 | 2.00 | 0.25 |
| S1113 | 11,000 | 13,200 | 1.80 | 0.30 |
| S1308 | 13.440 | 8,000 | 2.00 | 0.40 |
| S1310 | 13.440 | 10,000 | 2.00 | 0.35 |
| S1313 | 13.440 | 13,200 | 2 | 0.4 |
| S1316 | 13.440 | 16,000 | 2 | 0.35 |
| S1608 | 15.880 | 8,000 | 2.1 | 0.4 |
| S1613 | 15.880 | 13,200 | 2.40 | 0.40 |
| S1616 | 15.880 | 16,000 | 2.00 | 0.40 |
| S1908 | 19.050 | 8,000 | 2.40 | 0.30 |
| S1913 | 19.050 | 13,200 | 2.40 | 0.30 |
| S1916 | 19.050 | 16,000 | 2.4 | 0.3 |
| S2208 | 22.220 | 8,000 | 2.00 | 0.30 |
| S2213 | 22.220 | 13,200 | 2.00 | 0.30 |
| S2216 | 22.220 | 16,000 | 2.00 | 0.40 |
| S2219 | 22.220 | 19.050 | 2.00 | 0.30 |
Sharhin Abokan Ciniki
Mark Wilson | Manajan Aikin Haƙa Mai a Filin Mai
Mun daɗe muna amfani da na'urorin yanke PDC na 16mm. Suna aiki a hankali a cikin tsari mai tauri tare da juriyar lalacewa mafi kyau fiye da sauran samfuran. Na'urar yanke yankewa tana raguwa sosai, wanda hakan ke rage farashin haƙa gaba ɗaya. Abin dogaro ne sosai don haɗin gwiwa na dogon lokaci.
Carlos Rodriguez | Injiniyan Hako Ma'adinai
Yanayin aikinmu yana da tsauri saboda tsarukan dutse da karyewar abubuwa. Waɗannan masu yanke PDC suna da juriya mai kyau ga tasiri da tsawon rai. Daidaiton girman ya dace, ya dace da sassan haƙa raminmu sosai ba tare da sake daidaitawa ba.
David Brown | Mai Kwangilar Rijiyoyin Ruwa da Kayayyakin more rayuwa
Kyakkyawan sabis na keɓancewa don girma dabam-dabam da kuma ɗakunan ajiya na musamman. Isarwa koyaushe tana kan lokaci. Yankan suna da ƙarfi sosai a ƙarƙashin ci gaba da aiki mai ƙarfi, shiga cikin sauri da ƙarancin amfani, suna dacewa da jadawalin gininmu.
Marufi
Kowace na'urar yanke PDC tana da kariya daga girgiza daban-daban don guje wa karo da lalacewa. Yi amfani da marufi mai jure da danshi da juriya ga matsi, ana iya keɓance akwatin katako don yin oda mai yawa, lafiyayye ne don jigilar kaya mai nisa.
Isarwa
Ana karɓar odar samfura da yawa. Muna goyon bayan jigilar kaya ta gaggawa, ta jiragen sama da ta ruwa. Isasshen ƙarfin samarwa yana tabbatar da daidaiton lokacin jagora, isarwa lafiya kuma akan lokaci a duk duniya.
Tambayoyin da ake yawan yi akai-akai
T:Waɗanne yanayi ne haƙa ramin ya fi dacewa da shi?
A: An inganta na'urar yanke S1008 musamman donƙananan, laushi da ƙarancin ƙazantaIta ce mafi kyawun zaɓi don haƙo rijiyoyin ruwa, haƙo ma'adinan kwal mai laushi, binciken mai da iskar gas mai zurfi, da kuma binciken ƙasa, kuma ba a ba da shawarar yin amfani da shi ga ɓangarorin da suka yi tauri da kuma masu wahalar cirewa ba.
T:Mene ne manyan bambance-bambance tsakanin S1008 da sauran masu yanke jerin 10mm?
A: Idan aka kwatanta da S1013 (tsawo 13.2mm), S1008 yana da tsayin da ya fi guntu da kuma tsari mai ƙanƙanta, tare da sassaucin haƙowa da kuma aikin farashi, ya fi dacewa da haƙo mai zurfi cikin sauri; chamfer ɗinsa mai sirara 0.3mm ya fi sauran samfura kaifi, yana samar da ingantaccen karyewar dutse cikin sauri a cikin duwatsu masu laushi.
T:Waɗanne sigogin aiki ne aka ba da shawarar don ginin yau da kullun?
A: Mafi kyawun sigogin aiki sune nauyin 8-18kN akan kowane mai yanka da kuma saurin juyawa 100-180RPM. Yi amfani da ƙaramin matsin haƙowa da babban saurin juyawa don yumbu da dutsen laka mai laushi; ƙara matsin lamba na haƙowa yadda ya kamata don dutse mai laushi mai laushi, da kuma kiyaye zagayawar laka mai kyau don sanyaya.
T:Shin S1008 zai iya aiki a cikin yanayi mai danshi da ruwa?
A: Eh. Tsarin da aka haɗa da sintered yana da kyakkyawan aikin hana ruwa da kuma hana tsatsa, babu tsatsa ko tsatsa a cikin yanayin haƙa mai cike da ruwa na dogon lokaci. Yana kiyaye aikin yankewa mai ƙarfi a cikin rijiyoyin ruwa na gargajiya da kuma yanayin aiki na ƙarƙashin ƙasa.
T:Shin masana'antar ku tana tallafawa ƙananan odar gwaji na S1008?
A: Hakika. Muna goyon bayan adadin oda mai sassauƙa. Bayan oda mai yawa, ƙananan oda na gwaji na guda 50-100 sun dace da sabbin abokan ciniki don gwada inganci, kuma za mu iya samar da samfuran ayyuka don tabbatar da aikin.
