Hakoran DC1924 masu siffar lu'u-lu'u masu siffar musamman marasa siffar ƙwallo
Bidiyo
DC1924 haƙori ne mai siffar lu'u-lu'u mai siffar zagaye mara siffar zagaye (DEC), wanda aka ƙera shi da fasahar haɗa zafi mai yawa da matsin lamba iri ɗaya ta HPHT a matsayin zanen PDC mai siffar planar. Tare da ƙirar musamman ta zagaye mai siffar dome mara faɗin lebur, yana haɗa juriyar girgiza mai ban mamaki da juriyar gogewa mai matuƙar ƙarfi, yana aiki azaman madadin haɓakawa mai kyau ga haƙoran tungsten carbide na gargajiya masu rauni. An tsara shi sosai azaman kariya ta ma'auni, hana girgiza da kayan haɗin karya dutse don raka'o'in haƙa PDC da raka'o'in haƙa rami na DTH a cikin haƙa ma'adinai, ayyukan haƙa mai da iskar gas na teku da ayyukan gina tushen kayayyakin more rayuwa.
Teburin Sigogi
| Lambar Samfura. | DC1924 | Tsawon | Daidaitacce |
| Nau'i | Mai Yankewa/Saka/Maɓalli na PDC | Kayan Aiki | Tungsten Carbide |
| Amfani | Hako Rijiya, Filin Mai, Filin Iskar Gas, Masana'antar Hako Ma'adinai, Gine-gine | Juriyar Sakawa | Babban Matsayi Mai Kyau |
| Kwanciyar Hankali ta Zafi | 750℃, 800℃, 850℃, 900℃ | Tsarin Samarwa | Hthp Sintering |
| Matsayin Lu'u-lu'u | PCD | Kayan Substrate | Tungsten Carbide |
| Jimlar Tsawo | 5~34 | Haƙuri | ±0.02mm |
| Taurin Tasiri | Madalla sosai | Takardar shaida | ISO 9001 |
| Siffa | Zagaye | Bit ɗin Rawar Da Aka Haɗa | PDC Drill Bits, Core Bits, Tricone Bits, Drill Bututu (Muna kuma bayar da kera na musamman drill bit) |
| Matsakaicin kudin shiga (MOQ) | Kwamfuta 100 | Ƙayyadewa | 1924 |
| Kunshin Sufuri | Musamman, Akwatin/Kayan katako | Asali | China |
| Alamar kasuwanci | Dutse-dutse na Ninestones | Ƙarfin Samarwa | Guda 10000/Shekara |
Strata Mai Aiki
- Dutse mai tauri matsakaici zuwa mai tauri: ƙaramin dutse mai yashi, farar ƙasa, dolomite (ƙarfin matsewa: 70–180MPa)
- Tsarin tsakuwa mai yawan ƙazanta: tsakuwa mai cike da quartz, da kuma duwatsu masu tauri da suka karye
- Haƙar ma'adinai gauraye: haɗin kwal tare da sassan dutse masu tauri, yadudduka na jijiyoyin ƙarfe tare da haɗakar da ba ta dace ba
- Sauran hanyoyin haɗin gwiwa masu laushi da tauri don haƙa rijiyoyi masu zurfi matsakaici
Amfanin Samfurin Core
Tsarin Buffer na Siffar Dome don Kyakkyawan Juriya ga Tasirin Tasiri
Tsarin zagaye na baka yana wargaza ƙarfin tasirin nan take yayin haƙa rami, yana guje wa fashewar gefuna da karyewar haƙori a ƙarƙashin girgiza akai-akai a cikin sassan da suka karye, yana wucewa gwajin juriya mai ƙarfi na tasirin nauyi mai yawa.
Tsawon Rayuwar Sabis 5–8 Sau 5-8 Fiye da Haƙoran Carbide na Al'ada
Layer ɗin lu'u-lu'u mai yawan HPHT mai sintered ya kai taurin HV10000+, aikin hana lalacewa mai kyau yana rage yawan maye gurbin mai yanka da kuma farashin hutun filin.
Ayyuka Biyu: Kariyar Ma'auni + Karya Dutse Mai Taimako
Tsarin zagaye na musamman wanda ba shi da tsari yana daidaita diamita na rijiyoyin burtsatse don hana karkacewar bit undergauge yayin da yake taimaka wa masu yanke manyan duwatsu su murkushe ƙwayoyin dutse masu tauri, wanda hakan ke inganta kwanciyar hankali da ingancin rijiyoyin burtsatse gaba ɗaya.
Mafi kyawun Tsarin Zafin Jiki Mai Zafi
Matsakaicin matsayi yana jure yanayin zafin aiki mai ci gaba har zuwa 750℃, yana hana graphitization na lu'u-lu'u da kuma lalata tsakanin layukan biyu a ƙarƙashin haƙar rijiya mai zafi mai ci gaba na dogon lokaci.
Injin Daidaito don Cikakkiyar Canjawa
Tsarin CNC mai tsauri tare da ikon jurewa mai tsauri, ya dace da girman kujerun PDC da DTH na yau da kullun don shigarwa cikin sauri da maye gurbin musanya.
Rage Kuɗin Gine-gine Mai Ban Mamaki
Tsawon rai na aiki yana rage yawan kayan sawa da kuma yawan tafiya da dawowa, wanda hakan ke rage yawan kudin aikin da kashi 35%-55% idan aka kwatanta da maɓallan zagaye na carbide na gargajiya.
Daidaitattun Bayanan Girma
Hakorin DC1924 mai siffar zobe mara siffar zobe yana ɗaukar ƙayyadaddun ƙayyadaddun bayanai na masana'anta: diamita na waje 19.050mm, jimlar tsayi 23.820mm, radius mai siffar zobe mai siffar zobe 5.4mm, da kuma tsayin lu'u-lu'u mai inganci 9.8mm. Duk samfuran da aka gama an ƙera su da CNC mai inganci, tare da sarrafa juriya mai tsauri don tabbatar da ingancin tsari mai daidaito, kyakkyawan canjin aiki, kuma ana iya sanya su cikin sauƙi azaman abin saka kariya daga girgiza da kariya ga duk sassan haƙa PDC na yau da kullun da ƙananan haƙa haƙa haƙa.
Fasaha da Kayan Aiki
Tsarin lu'u-lu'u yana amfani da foda mai girman micron mai tsarki 99.9% don taurin HV10000+. An inganta substrate sosai, yana daidaita tauri da juriyar girgiza.
Kayan aikin sintering iri ɗaya ne da na'urorin yanke PDC na planar. Lu'u-lu'u da carbide suna samar da haɗin ƙarfe mai haɗaka don guje wa rabuwar yadudduka a ƙarƙashin babban tasiri da gogewa.
Filin Aikace-aikace
Hako Mai da Iskar Gas
Ya dace da ayyukan rijiyoyi masu zurfi zuwa matsakaici a ƙasa. Yana aiki sosai a cikin tsakuwa mai tauri, layukan da aka haɗa da kuma wuraren da ke ɗauke da tsakuwa. Juriyar zafin jiki mai yawa yana hana carbonization da delamination, yana rage maye gurbin bits da kuma kuɗin haƙa gaba ɗaya.
Hakowa da Bincike a Hako Ma'adinai
Ya dace da aikin haƙo ma'adinai, haƙo rami da kuma haƙo rijiyoyin ruwa. Ya dace da duwatsu masu tauri kamar granite da quartzite. Kyakkyawan juriya ga tasirin yana hana fashewar gefuna, yana ba da tsawon rai a cikin fashewar haƙori.
Binciken Ƙasa da Samfurin Samfura
Daidaito mai girma yana tabbatar da ingantaccen haƙa rami da kuma rijiyoyin burtsatse akai-akai. Yana tabbatar da cikakken samfurin samuwar tushen, yana cika cikakken buƙatun binciken ƙasa da binciken albarkatu.
Injiniyan Rijiyar Ruwa da Kayayyakin more rayuwa
Ana amfani da shi sosai a cikin rijiyoyin ruwa masu zurfi, haƙa harsashin tudu da ayyukan gini. Ingantaccen shigar ruwa a cikin layukan duwatsu na gama gari, ƙarancin lalacewa da aiki mai ɗorewa don aiki na dogon lokaci a wurin.
Daidaita Bit na Duniya
Ya dace da manyan bits na PDC, bits na tsakiya da kayan aikin haƙa rami tare da kyakkyawan damar musanya. Girman da chambers na musamman suna samuwa don biyan buƙatun daidaitawa marasa daidaituwa don ayyuka daban-daban.
Sabis na Musamman
- Keɓancewa Mai Girma: Diamita mai daidaitawa (18.5 ~ 19.5mm), jimlar tsayi (22 ~ 25mm), radius mai kusurwa uku (4.5 ~ 6.0mm), tsayin lu'u-lu'u da aka fallasa (8.5 ~ 11mm) ga kowane zane na biredi na abokin ciniki.
- Keɓancewa na Aiki: Sigar lalacewa mai yawa tare da kauri mai lu'u-lu'u; nau'in tasiri mai yawa tare da dabarar substrate mai ƙarfi; juriya mai zafi mai zafi har zuwa 850℃ ci gaba da aiki
- Keɓancewa na Tsarin: Ingantaccen tsarin radian mai siffar siffa, sarrafa ɓangaren gefen chamfer, zaɓin TiN mai hana lalata da kuma rufin saman hana abrasion
- Keɓancewa da Takardu: Takardar shaidar duba ingancin COA/COC ta hukuma, marufi na musamman na fitarwa da aka keɓance da kuma tallafin fasaha na haƙowa na ƙwararru ɗaya-da-ɗaya.
| Samfurin Yankan | Diamita/mm | Jimilla | Tsayin | Chamfer na |
| DC1011 | 9,600 | 11.100 | 4.2 | 4.0 |
| DC1114 | 11.140 | 14,300 | 4.4 | 6.3 |
| DC1217 | 12.080 | 17,000 | 4.8 | 7.5 |
| DC1217 | 12.140 | 16,500 | 4.4 | 7.5 |
| DC1219 | 12,000 | 18,900 | 3.50 | 8.4 |
| DC1219 | 12.140 | 18,500 | 4.25 | 8.5 |
| DC1221 | 12.140 | 20,500 | 4.25 | 10 |
| DC1924 | 19.050 | 23,820 | 5.4 | 10 |
Sharhin Abokan Ciniki
Mark Wilson | Manajan Aikin Haƙa Mai a Filin Mai
Mun daɗe muna amfani da na'urorin yanke PDC na 16mm. Suna aiki a hankali a cikin tsari mai tauri tare da juriyar lalacewa mafi kyau fiye da sauran samfuran. Na'urar yanke yankewa tana raguwa sosai, wanda hakan ke rage farashin haƙa gaba ɗaya. Abin dogaro ne sosai don haɗin gwiwa na dogon lokaci.
Carlos Rodriguez | Injiniyan Hako Ma'adinai
Yanayin aikinmu yana da tsauri saboda tsarukan dutse da karyewar abubuwa. Waɗannan masu yanke PDC suna da juriya mai kyau ga tasiri da tsawon rai. Daidaiton girman ya dace, ya dace da sassan haƙa raminmu sosai ba tare da sake daidaitawa ba.
David Brown | Mai Kwangilar Rijiyoyin Ruwa da Kayayyakin more rayuwa
Kyakkyawan sabis na keɓancewa don girma dabam-dabam da kuma ɗakunan ajiya na musamman. Isarwa koyaushe tana kan lokaci. Yankan suna da ƙarfi sosai a ƙarƙashin ci gaba da aiki mai ƙarfi, shiga cikin sauri da ƙarancin amfani, suna dacewa da jadawalin gininmu.
Marufi
Kowace na'urar yanke PDC tana da kariya daga girgiza daban-daban don guje wa karo da lalacewa. Yi amfani da marufi mai jure da danshi da juriya ga matsi, ana iya keɓance akwatin katako don yin oda mai yawa, lafiyayye ne don jigilar kaya mai nisa.
Isarwa
Ana karɓar odar samfura da yawa. Muna goyon bayan jigilar kaya ta gaggawa, ta jiragen sama da ta ruwa. Isasshen ƙarfin samarwa yana tabbatar da daidaiton lokacin jagora, isarwa lafiya kuma akan lokaci a duk duniya.
Tambayoyin da ake yawan yi akai-akai
T: Menene ainihin aikace-aikacen haƙorin DC1924 mai siffar zagaye mara siffar planar?
A: An sanya shi galibi a matsayin kariya daga ma'auni, hana girgiza da kuma kayan haɗin karya dutse don ragowar haƙa PDC da ragowar guduma ta ƙasa-da-rami ta DTH, yana daidaita girman rijiyar da kuma inganta rayuwar sabis na rago don maye gurbin maɓallan carbide masu karyewa na gargajiya.
T: Menene babban bambanci tsakanin abin da aka saka mai siffar ƙwallo na DC1924 da abin yanka PDC mai faɗi?
A: DC1924 tana da tsarin buffer mai zagaye mai juriya ga fashewa, wanda ya dace musamman don ƙirƙirar hadaddun abubuwa masu ɗauke da tsakuwa da kariyar bit gauge; mai yanke PDC mai faɗi yana ba da saurin shigar azzakari amma ba shi da aikin hana girgiza a ƙarƙashin haƙa dutse mai tauri mara daidaituwa.
T: Shin DC1924 yana samuwa don haƙa rijiyoyin mai mai zurfi mai zafi mai zafi?
A: DC1924 na yau da kullun yana aiki daidai a ƙarƙashin yanayin zafi mai ci gaba da aiki ƙasa da 750℃; sigar gyaran zafin jiki ta musamman na iya jure har zuwa 850℃ don ayyukan rijiyoyin mai cike da zafi mai zurfi.
T: Waɗanne tsarin ba su dace da haƙo mai na dogon lokaci na DC1924 ba?
A: Ba a ba da shawarar ci gaba da haƙa shi a cikin yumbu mai laushi da dutsen laka mai laushi ƙasa da ƙarfin matsi na 30MPa ba, wanda zai haifar da lalacewa da ɓata lokaci ba tare da amfani da shi ba.
T: Shin kuna karɓar keɓancewa mara daidaituwa don raka'o'in haƙa na musamman da aka tsara?
A: Ana tallafawa cikakken keɓancewa, gami da daidaita sigogin girma, gyaran radian mai siffar ƙwallo, canjin kauri na layin lu'u-lu'u da kuma keɓance murfin saman bisa ga buƙatun ƙirar bit na haƙa na musamman na abokan ciniki.
