Hakorin haɗin Diamond mai taper DC1217
Bidiyo
DC1217 shine babban samfurinmu, wanda aka saka a cikin haƙorin DEC (Diamond Composite Tooth), wanda aka ƙera ta amfani da irin wannan tsarin sintering mai zafi mai yawa, mai matsin lamba (HTHP) kamar polycrystalline lu'u-lu'u composite (PDC). An ƙera shi da wani Layer na lu'u-lu'u mai haɗin ƙarfe da kuma matrix na tungsten carbide, wanda ya dace da maye gurbin haƙoran carbide na gargajiya da aka yi da siminti. An ƙera shi musamman don ragowar haƙoran PDC da kuma haƙoran ƙasa (DTH), wannan samfurin yana samuwa a cikin girma biyu na gama gari waɗanda suka dace da manyan haɗaɗɗun haƙoran ƙasa a duk duniya. Yana haɗa ƙarfin tasirinsa mai girma tare da juriya mai kyau don biyan buƙatun ayyukan haƙoran matsakaici daban-daban a masana'antu kamar mai da iskar gas, haƙori, da kuma yanayin ƙasa. Tsarinsa mai laushi da kuma saman dome mai gogewa yana ba da aikin yanke kai tsaye mai kaifi ko da a ƙarƙashin nauyin ƙirƙirar mai rikitarwa.
Teburin Sigogi
| Lambar Samfura. | DC1217 | Tsawon | Daidaitacce |
| Nau'i | Mai Yankewa/Saka/Maɓalli na PDC | Kayan Aiki | Tungsten Carbide |
| Amfani | Hako Rijiya, Filin Mai, Filin Iskar Gas, Masana'antar Hako Ma'adinai, Gine-gine | Juriyar Sakawa | Babban Matsayi Mai Kyau |
| Kwanciyar Hankali ta Zafi | 750℃, 800℃, 850℃, 900℃ | Tsarin Samarwa | Hthp Sintering |
| Matsayin Lu'u-lu'u | PCD | Kayan Substrate | Tungsten Carbide |
| Jimlar Tsawo | 5~34 | Haƙuri | ±0.02mm |
| Taurin Tasiri | Madalla sosai | Takardar shaida | ISO 9001 |
| Siffa | Zagaye | Bit ɗin Rawar Da Aka Haɗa | PDC Drill Bits, Core Bits, Tricone Bits, Drill Bututu (Muna kuma bayar da kera na musamman drill bit) |
| Matsakaicin kudin shiga (MOQ) | Kwamfuta 100 | Ƙayyadewa | 1217 |
| Kunshin Sufuri | Musamman, Akwatin/Kayan katako | Asali | China |
| Alamar kasuwanci | Dutse-dutse na Ninestones | Ƙarfin Samarwa | Guda 10000/Shekara |
Strata Mai Aiki
An inganta DC1217 don ƙirƙirar abubuwa masu laushi zuwa matsakaici-tauri tare da matakin haƙa rami na 3-6, gami da ƙaramin dutse mai laushi-tsaka-tsaki, shale, laka, ƙaramin dutse mai laushi, basalt mai laushi, granite mai rauni matsakaici, gaurayen tsakuwa, ma'ajiyar hydrocarbon mai zurfi da kuma dutsen da aka yi wa fenti don ƙananan rijiyoyin ƙasa; haka kuma ya dace da sassan haɗin gwiwa masu laushi-tauri waɗanda aka saba gani a cikin binciken injiniyan farar hula.
Amfanin Samfurin Core
Kyakkyawar Juriyar Kaza
Layin aiki mai yawa na lu'u-lu'u mai siffar polycrystalline yana haifar da ci gaba da kaifi da kansa yayin karyewar dutse, tsawon rai na tsawon lokaci sau 3-5 fiye da abubuwan da aka saka a cikin carbide na yau da kullun kuma yana guje wa zamewa da zamewa a kan yadudduka na yashi mai laushi.
Mafi kyawun Ayyukan Anti-tasiri
Haɗin ƙarfe na HTHP da aka haɗa yana kawar da haɗarin wargajewa tsakanin layin lu'u-lu'u da tushen carbide, yana hana tasirin cyclic don hana fashewar haƙori ko bawon lu'u-lu'u a cikin fashewar duwatsu.
Girman Daidaitacce Biyu Don Dacewa Mai Faɗi
Zaɓuɓɓukan girma biyu na masana'antu sun dace da mafi yawan manyan ramukan PDC da DTH na duniya da aka riga aka tsara, suna rage farashin injin don gyaran bit.
Rayuwa Mai Kyau Tana Rage Lokacin Da Ba Ya Da Amfani
Yawan tsawon sabis yana rage yawan aiki da ake yi don gyara bit da kuma maye gurbin abin yanka, wanda hakan ke inganta yawan aikin haƙa wurin.
Kyakkyawan Sauƙin Masana'antu da yawa
Takaddun DC1217 guda ɗaya sun ƙunshi binciken mai, hakar ma'adinai a buɗe, haɓaka yanayin ƙasa da haƙa ƙasa bisa ga tushe don sauƙaƙa sarrafa kayan kayayyakin abokan ciniki.
Ƙarancin Jimlar Kudin Aiki
Duk da ɗan ƙaramin farashi idan aka kwatanta da madadin carbide, tsawaita lokacin sabis ɗin yana rage cikakken farashi akan siyan kayan aiki, aikin gona da lokacin hutun kayan aiki da kashi 20% zuwa 35% don ayyukan haƙa mai zurfi.
Daidaitattun Bayanan Girma
An samar da DC1217 da yawa a cikin ƙayyadaddun bayanai guda biyu da aka kammala: Sigar 1 tana da diamita ta waje 12.080mm, jimlar tsayi 17.000mm, radius mai siffar dome SR = 4.8mm da tsayin aiki mai tsayi da aka fallasa na 7.5mm bayan an danna bit; Sigar 2 tana da diamita 12.140mm, jimlar tsayi 16.500mm, radius mai siffar dome SR = 4.4mm yayin da ake kiyaye tsayin da aka fallasa na 7.5mm; akan ƙirar bit groove na musamman na abokan ciniki, muna tallafawa daidaita diamita, jimlar tsayi, dome radian da tsayin da aka fallasa ba tare da canza tsarin tsakiya na asali don keɓancewa ba.
Fasaha da Kayan Aiki
An haɗa shi da haɗin gwiwa a kan layin samar da takardar haɗin PDC ɗinmu mai girma a ƙarƙashin yanayin sintering mai ƙarfi da zafi mai tsanani, wanda dubban rukunin samar da kayayyaki suka tabbatar don daidaiton haɗin gwiwa tsakanin lu'u-lu'u da substrate.
Niƙa ta atomatik na sarrafa lambobi yana sarrafa ƙugiyar taper zuwa ga juriya mai ƙarfi, yana wargaza damuwa mai ƙarfi da kyau kuma yana guje wa fashewar haƙori a cikin gida a ƙarƙashin tasirin tsari mara tsari.
Ingantaccen ma'aunin micropowder na lu'u-lu'u da kuma tushen tungsten carbide mai daidaitawa wanda ke ɗauke da cobalt; tsarin matsakaici-cobalt yana daidaita juriyar tasiri da juriyar lalacewa daidai don dacewa da matsayin samuwar DC1217 na matsakaici-tauri.
Filin Aikace-aikace
Hako Mai da Iskar Gas
Ya dace da ayyukan rijiyoyi masu zurfi zuwa matsakaici a ƙasa. Yana aiki sosai a cikin tsakuwa mai tauri, layukan da aka haɗa da kuma wuraren da ke ɗauke da tsakuwa. Juriyar zafin jiki mai yawa yana hana carbonization da delamination, yana rage maye gurbin bits da kuma kuɗin haƙa gaba ɗaya.
Hakowa da Bincike a Hako Ma'adinai
Ya dace da aikin haƙo ma'adinai, haƙo rami da kuma haƙo rijiyoyin ruwa. Ya dace da duwatsu masu tauri kamar granite da quartzite. Kyakkyawan juriya ga tasirin yana hana fashewar gefuna, yana ba da tsawon rai a cikin fashewar haƙori.
Binciken Ƙasa da Samfurin Samfura
Daidaito mai girma yana tabbatar da ingantaccen haƙa rami da kuma rijiyoyin burtsatse akai-akai. Yana tabbatar da cikakken samfurin samuwar tushen, yana cika cikakken buƙatun binciken ƙasa da binciken albarkatu.
Injiniyan Rijiyar Ruwa da Kayayyakin more rayuwa
Ana amfani da shi sosai a cikin rijiyoyin ruwa masu zurfi, haƙa harsashin tudu da ayyukan gini. Ingantaccen shigar ruwa a cikin layukan duwatsu na gama gari, ƙarancin lalacewa da aiki mai ɗorewa don aiki na dogon lokaci a wurin.
Daidaita Bit na Duniya
Ya dace da manyan bits na PDC, bits na tsakiya da kayan aikin haƙa rami tare da kyakkyawan damar musanya. Girman da chambers na musamman suna samuwa don biyan buƙatun daidaitawa marasa daidaituwa don ayyuka daban-daban.
Sabis na Musamman
- Gyaran girma mara daidaituwa don kujerun bitar haƙa na musamman na musamman;
- Keɓancewa da siffar haƙori: ƙirar lebur mai faɗi, mai kauri ko ƙirar taper mai ƙarfi don takamaiman tsari mai kauri/mai tasiri mai yawa;
- Daidaita kayan ƙasa: carbide mai yawan cobalt don hakar ma'adinai mai nauyi, carbide mai ƙarancin cobalt don haƙar dutse mai ƙarfi;
- Maganin rufe saman da ke hana lalatawa don haƙa ramin ƙasa tare da ruwan da ke haifar da lalata;
- Ana samun ƙaramin odar gwaji: Samfurin samfuri guda 5 ~ 30 don gwajin aikin filin kafin sanya oda mai yawa.
| Samfurin Yankan | Diamita/mm | Jimilla | Tsayin | Chamfer na |
| DC1011 | 9,600 | 11.100 | 4.2 | 4.0 |
| DC1114 | 11.140 | 14,300 | 4.4 | 6.3 |
| DC1217 | 12.080 | 17,000 | 4.8 | 7.5 |
| DC1217 | 12.140 | 16,500 | 4.4 | 7.5 |
| DC1219 | 12,000 | 18,900 | 3.50 | 8.4 |
| DC1219 | 12.140 | 18,500 | 4.25 | 8.5 |
| DC1221 | 12.140 | 20,500 | 4.25 | 10 |
| DC1924 | 19.050 | 23,820 | 5.4 | 9.8 |
Sharhin Abokan Ciniki
Mark Wilson | Manajan Aikin Haƙa Mai a Filin Mai
Mun daɗe muna amfani da na'urorin yanke PDC na 16mm. Suna aiki a hankali a cikin tsari mai tauri tare da juriyar lalacewa mafi kyau fiye da sauran samfuran. Na'urar yanke yankewa tana raguwa sosai, wanda hakan ke rage farashin haƙa gaba ɗaya. Abin dogaro ne sosai don haɗin gwiwa na dogon lokaci.
Carlos Rodriguez | Injiniyan Hako Ma'adinai
Yanayin aikinmu yana da tsauri saboda tsarukan dutse da karyewar abubuwa. Waɗannan masu yanke PDC suna da juriya mai kyau ga tasiri da tsawon rai. Daidaiton girman ya dace, ya dace da sassan haƙa raminmu sosai ba tare da sake daidaitawa ba.
David Brown | Mai Kwangilar Rijiyoyin Ruwa da Kayayyakin more rayuwa
Kyakkyawan sabis na keɓancewa don girma dabam-dabam da kuma ɗakunan ajiya na musamman. Isarwa koyaushe tana kan lokaci. Yankan suna da ƙarfi sosai a ƙarƙashin ci gaba da aiki mai ƙarfi, shiga cikin sauri da ƙarancin amfani, suna dacewa da jadawalin gininmu.
Marufi
Kowace na'urar yanke PDC tana da kariya daga girgiza daban-daban don guje wa karo da lalacewa. Yi amfani da marufi mai jure da danshi da juriya ga matsi, ana iya keɓance akwatin katako don yin oda mai yawa, lafiyayye ne don jigilar kaya mai nisa.
Isarwa
Ana karɓar odar samfura da yawa. Muna goyon bayan jigilar kaya ta gaggawa, ta jiragen sama da ta ruwa. Isasshen ƙarfin samarwa yana tabbatar da daidaiton lokacin jagora, isarwa lafiya kuma akan lokaci a duk duniya.
Tambayoyin da ake yawan yi akai-akai
T: Shin daidaitaccen DC1217 zai iya maye gurbin haƙoran carbide na asali kai tsaye akan ragin haƙoran da ke akwai?
A: Girman DC1217 guda biyu na yau da kullun sun dace da yawancin ramukan bit carbide na duniya don maye gurbin kai tsaye; ana iya magance ramukan bit marasa daidaituwa ta hanyar sabis ɗin keɓancewa na girma.
T:Yadda ake zaɓar tsakanin na'urar yanke PDC ta 13mm zuwa 16mm?
A: DC1217 samfurin babban girma ne na haƙo mai laushi-matsakaici mai tauri mai zurfi; DC1219 nau'in tsayi ne mai tsayi don zurfin dutse mai matsakaici-tauri; DC1924 babban abu ne mai nauyi wanda aka saka musamman don haƙo mai zurfi mai tauri da babban rami.
T: Ta yaya ya kamata a adana DC1217 da ba a yi amfani da shi ba yadda ya kamata?
A: Ajiye fakitin da aka rufe na asali a cikin ma'ajiyar ajiya mai sanyi da bushewa nesa da danshi da acid; kaya na dogon lokaci na iya amfani da maganin mai na hana tsatsa ko zaɓi nau'in da aka riga aka shafa mai hana tsatsa.
T: Har yaushe tsawon rayuwar sabis na DC1217 ya fi na kayan da aka saka na carbide na gargajiya?
A: Tsawon rayuwa sau 3 ~ 4 a cikin gaurayen halittar dutse na dutse/shale, sau 4 ~ 5 a cikin dutsen da ke ɗauke da quartz, wanda ya dogara da yanayin dutsen da kuma sigogin aikin haƙa.
Q: Lokacin jagora don samfurin yau da kullun da kuma DC1217 na musamman?
A:Ana iya aika daidaitaccen DC1217 a cikin kayan ajiya cikin awanni 48 na aiki; samfuran da aka keɓance suna buƙatar kwanakin aiki 7-12 dangane da girman da aka gyara ko bayanin haƙori.












