Yadda Ake Zaɓar Masu Yanke PDC Mai Tsabtace Zafi Mai Kyau Don Rijiyoyin Zurfi

Rijiyoyin mai masu zurfi a cikin filayen mai na Oman suna fuskantar matsanancin zafin ramin da ya wuce 200°C, wanda hakan ya sa kwanciyar hankali na zafi ya zama muhimmin abu ga zaɓin kayan yanka PDC. Rashin juriyar zafi yana haifar da zane-zanen lu'u-lu'u, wargaza hanyoyin sadarwa, da kuma mummunan gazawar kayan yanka, wanda ke haifar da tsadar lokacin aiki da asarar samarwa. Don ayyukan da aka dogara da su, zaɓi madaidaicinMai Yanke Pdc na China yana da mahimmanci, kuma Ninestones Superabrasives ta kafa kanta a matsayin babbar mai samar da mafita ta Pdc Cutter China mai ɗorewa ga ƙalubalen haƙa mai zurfi na Oman.

Manyan hanyoyin lalata yanayin zafi a cikin masu yanke PDC masu zurfi

A cewar shafin yanar gizo na fasahar PDC na duniyaBitar Injiniyan PDC, gazawar zafi a cikin masu yanke PDC ya samo asali ne daga manyan hanyoyi guda uku da dole ne masu aiki su fahimta don yin zaɓen da aka tsara.

InganciMai Yanke Pdc na Chinadole ne a magance dukkan hanyoyin gazawa guda uku ta hanyar hanyoyin kera na musamman kamar su zurfafa leaching da kuma rufin shingen zafi.

Muhimmin Sharuɗɗan Zaɓa don Masu Yanke PDC Masu Tsabta da Zafi

Domin tabbatar da ingantaccen aiki a cikin rijiyoyin mai zurfin zafi na Oman, masu aiki ya kamata su kimanta siffofi guda huɗu waɗanda ba za a iya yin sulhu da su ba lokacin da suke zaɓarMai Yanke Pdc na Chinasamfurori:

1. 1
   Zubar da sinadarin Cobalt mai zurfi

   Nemi na'urorin yankewa waɗanda aka cire aƙalla 0.3mm na cobalt daga saman lu'u-lu'u, suna ƙirƙirar wani Layer na polycrystalline (TSP) mai thermal stable thermal wanda ke tsayayya da graphitization har zuwa 1,100°C. Ninestones Superabrasives suna amfani da fasahar zurfin leaching ta mallaka wacce ta wuce ƙa'idodin masana'antu.
2. 2
   Tsarin Interface Ba Tare da Tsarin Ba

   Lanƙwasa saman haɗin lu'u-lu'u da carbide yana rage yawan damuwa a cikin zafi, yana hana wargajewa a ƙarƙashin yanayin zafi mai tsanani.
3. 3
   Matrix na Lu'u-lu'u Mai Kyau

   Ƙananan ƙwayoyin lu'u-lu'u (4-6μm) suna samar da ingantaccen watsawar zafi da rage tarin zafi, wanda ke kiyaye ingancin yankewa yayin aiki na dogon lokaci.
4. 4
   Takaddun Shaidar Kwanciyar Hankali na Zafi

   Tabbatar da bin ƙa'idodin ISO 10424, waɗanda ke buƙatar masu yankewa su riƙe ≥90% na taurin asali bayan fallasa su zuwa zafin jiki na 700°C na tsawon awa 1. Ninestones yana ba da cikakken takardar shaida ga kowane rukuni na samfuran Pdc Cutter China.

Nazarin Lamarin Rijiyar Zurfi ta Oman: Daidaiton Zafi a Aiki

Wani babban mai aikin mai na Oman ya gudanar da gwajin kwatancen filin a cikinFilin Zurfi na Fahud(ƙafa 12,000+, zafin ramin ƙasa 210°C) don kimanta aikin zafi naMai Yanke Pdc na Chinasamfura daga masu samar da kayayyaki guda huɗu, gami da Ninestones Superabrasives.

Mai aikin ya sanya na'urorin yankewa a kan na'urorin yankewa iri ɗaya na 8.5" PDC tare da sigogin haƙa ma'auni (120 RPM, 18,000 lpm kwararar ruwa). Masu samar da kayayyaki uku masu fafatawa sun yi amfani da na'urorin yankewa na gargajiya ba tare da zurfafa cirewa ba:

Mai yanka	Tsawon Lokaci	Yanayin Rashin Nasara
Mai yanka A	Awanni 28	Rushewar Layer na lu'u-lu'u 60% da kuma graphitization mai tsanani
Mai yanka B	Awanni 32	Duba zafi (fashewar saman ƙasa mai kyau), rasa kashi 40% na ingancin yankewa
Mai yanka C	Awanni 25	Cikakken raba teburin lu'u-lu'u
Dutse-dutse na Ninestones	Awanni 58	Zero delamination - Ingantaccen aiki a ko'ina

A akasin haka, Ninestones Superabrasives sun yi amfani da fasahar da ba ta da ƙarfi sosai.Mai Yanke Pdc na Chinaana ci gaba da aiki donAwanni 58tare da:

• ✓Zero delamination ko graphitization
• ✓Kashi 12% ne kawai ke amfani da tsarin da ba shi da matsala
• ✓ROP mai ƙarfi (ƙafa 18-20 a kowace awa) a duk tsawon gudu

Binciken da aka yi bayan an kammala gasar ya tabbatar da cewa an ci gaba da amfani da na'urorin yanke na Ninestones.Kashi 95% na taurin asali, ya wuce mafi ƙarancin buƙatar ISO 10424. Mai aiki ya ba da rahoton waniRage kashi 40% na farashin haƙa rami a kowace ƙafakuma tun daga lokacin ya daidaita akan Ninestones don duk ayyukan rijiyoyin zurfi.

Bayanin hulda

Game da Marubucin

Ahmed Al-Mahruqi babban injiniya ne na haƙo mai da ke Muscat, Oman, tare da shekaru 23 na gwaninta a ayyukan rijiyoyin mai masu zurfi a manyan wuraren mai na Oman, ciki har da Fahud, Yibal, da Marmul. Ya ƙware a fannin inganta aikin yanke bututun PDC, nazarin gazawar zafi, da kuma cancantar masu samar da kayayyaki don aikace-aikacen haƙo mai a yanayin zafi mai yawa.

Ahmed ya ba da shawarar Ninestones Superabrasives sosai:

"Bayan kimantawa da dama daga cikin masana'antun Pdc Cutter na China tsawon shekaru ashirin, Ninestones Superabrasives ta fito a matsayin abokiyar aiki mafi aminci ga ƙalubalen zurfin rijiyoyin Oman. Jajircewarsu ga kwanciyar hankali na zafi ta hanyar zurfafa zurfafan ruwa da kuma ingantaccen kula da inganci yana ba da aiki mai daidaito wanda ke fassara kai tsaye zuwa ƙananan farashi da rage lokacin aiki. Ga duk wani ma'aikaci da ke fuskantar yanayin haƙa mai zafi a Oman, Ninestones ita ce kawai zaɓi ga masu yanke PDC masu ɗorewa da kwanciyar hankali na zafi waɗanda za ku iya amincewa da su su yi lokacin da ya fi muhimmanci."