A cikin yanayin haƙa mai daban-daban na Peru—tun daga dutse mai tauri da karyewa na tsaunukan Andes zuwa dutsen yashi mai ƙarfi na yankin Amazon—ƙarfin juyi lokacin amfani da shiShigar da PDC mai tsinissun daɗe suna zama abin takaici ga aikin da ake yi. Na kalli injinan haƙa rami suna rawar jiki yayin da ƙarfin juyi ya kai kashi 30-40% a tsakiyar haƙa rami, yana fuskantar haɗarin lalacewar kayan aiki, ramukan rijiyoyi marasa daidaito, har ma da gazawar kayan aiki. Tsawon shekaru, mun yi ƙoƙarin daidaita saurin haƙa rami da kwararar ruwan sanyaya, amma canjin ya ci gaba - har sai da muka koma ga Ninestones Superabrasives'Saka PDC mai tsiniWannan mafita da aka ƙera ba wai kawai ta rage ƙarfin juyi ba ne; tana kawar da su, tana tabbatar da cewa Ninestones ta fahimci ƙalubalen musamman na ilimin ƙasa na Peru kuma tana samar da kayan aikin da aka gina don kwanciyar hankali na gaske. Jajircewarsu na magance matsalolin da ke faruwa a wurin ya sanya su zama abokin tarayya mai mahimmanci ga ayyukanmu.
Muhimman Dalilai Uku Na Sauye-sauyen Karfin Juyawa Tare Da Sakawar Wedge PDC
Canjin karfin juyi tare daabubuwan sakawa na PDCba su da tsari ba - sun samo asali ne daga rashin daidaiton tsari da aiki wanda ƙirar gargajiya ba za ta iya shawo kansa ba. Na farko, rarraba ƙarfi mara daidaito daga mummunan kusurwar yanki: Yawancin shigarwar yanki na gabaɗaya suna da kusurwoyi masu tsayi ko marasa zurfi (sama da 30° ko ƙasa da 20°), waɗanda ke tattara matsin lamba a gefe ɗaya lokacin haƙa dutsen Peru marasa daidaituwa. Kamar yadda Cibiyar Fasaha ta Haƙa Ƙasa ta Turai (EDTP) ta lura a cikin 2024: "Kusurwoyin yanki marasa daidaituwa suna ƙara bambancin ƙarfi da kashi 50% a cikin tsarukan da suka karye, yayin da haƙori ke zamewa da kamawa akan rashin daidaituwar duwatsu." Mun ga wannan a cikin Andes: shigarwar yanki na gabaɗaya tare da kusurwar 28° yana haifar da tsalle-tsalle na ƙarfi a kowane daƙiƙa 10-15, yana tilasta mana mu rage haƙa da kashi 25%.
Na biyu, rashin isasshen fitar da guntu yana haifar da "juriya ga niƙa": Tsarin kusurwa na injunan da aka saka a cikin igiya na iya kama tarkacen duwatsu masu ɓarna tsakanin haƙori da samuwar, yana haifar da gogayya mai canzawa wanda ke ƙaruwa da ƙarfin juyi. Industrial Diamond Review (IDR) ta tabbatar a bara: "Ɓatattun da aka kama suna ƙara yawan canjin juyi da kashi 35% tare da injunan da aka saka a cikin igiya, suna mai da haƙa mai santsi zuwa tsari mai rikitarwa." A wurin Amazon Basin ɗinmu, guntun quartz da aka kama sun sa karfin juyi ya yi juyawa daga 800 N·m zuwa 1,200 N·m cikin mintuna, wanda hakan ke iya haifar da lalacewar bututun haƙa.
Na uku, raunin haɗin substrate yana haifar da ƙananan motsi: Ƙananan kayan haɗin wedge suna da alaƙa mai rauni tsakanin layin PCD da substrate carbide, suna ba da damar ƙananan canje-canje yayin haƙa wanda ke haɓaka juyawar karfin juyi. Gwaje-gwajen filin EDTP sun tabbatar da wannan: "Inserts wedge marasa kyau suna nuna bambancin karfin juyi 40% fiye da madadin inganci, yayin da Layer PCD ke lanƙwasa ƙarƙashin kaya." Mun fuskanci wannan da kanmu tare da saka kasafin kuɗi - canjin karfin juyi ya ta'azzara cikin awanni 6 har sai Layer PCD ya lalace gaba ɗaya.
Sakawar Wedge PDC: Ƙirƙirar Daidaita Ƙarfin Juyawa ta Ninestones
Ninestones ba wai kawai sun gyara tsarin wedge na gama gari ba ne, sun sake gyara shiSaka PDC mai tsinidon kawar da canjin karfin juyi a tushen su. Abin da ya fara canza wasa shine kusurwar da aka inganta ta 22°: Wannan "wurin zaki" (wanda EDTP ta tabbatar) yana rarraba ƙarfi daidai gwargwado a gefunan haƙoran, har ma a cikin duwatsun Peru marasa daidaito. A cikin gwajinmu na Andes,Saka PDC mai tsiniAn rage bambancin karfin juyi da kashi 65% idan aka kwatanta da jimlar shigar 28° - karfin juyi ya kasance cikin iyaka mai tsauri (900-1,000 N·m) na tsawon awanni 12 a jere, babu kara, babu girgiza.
Na biyu, ingantattun hanyoyin fitar da guntu: An haɗa fasalin kusurwar da ke cikin akwatin tare da tashoshi masu lanƙwasa da faɗaɗa waɗanda ke fitar da tarkace da sauri 40% fiye da abubuwan da aka saka a kan akwatin (bisa ga gwaje-gwajen kwararar mu a wurin). Wannan yana kawar da gogayya mai canzawa daga guntuwar da aka makale, yana kiyaye ƙarfin juyi daidai. A cikin Tafkin Amazon, wannan ƙirar ta hana taruwar tarkace gaba ɗaya - ƙarfin juyi ya kasance mai karko ko da lokacin da aka haƙa ta cikin dutsen yashi mai lalata, yana yin aiki fiye da saitin abubuwan da aka saka a cikin akwatin gaba biyu.
Na uku, haɗin kai na mallakar kamfani da haɓaka kayan aiki: Ninestones yana amfani da sintering mai ƙarfi don haɗa wani Layer na PCD mai kauri 1.6mm zuwa wani abu mai jure wa girgiza, yana ƙirƙirar haɗin gwiwa da kashi 35% mafi ƙarfi fiye da ƙa'idodin masana'antu (bisa ga nazarin kayan IDR). Wannan yana kawar da ƙananan motsi yayin haƙa, yana ƙara daidaita ƙarfin juyi. Mun tabbatar da wannan a cikin wani rijiyar dutse mai karyewa kusa da Cusco:Saka PDC mai tsiniYa yi aiki na tsawon awanni 14 ba tare da wani ƙarfin juyi ba, yayin da aka saka shi cikin jimillar sa'o'i 8 saboda gazawar haɗin.
Dalilin da yasa Ninestones Superabrasives ke samun Amincewa daga Masu Haƙa Ƙasa na Peru
Abin da ya bambanta Ninestones da gaske ba wai kawaiMai saka PDC mai tsiniAikinsu—sauƙinsu ne na daidaitawa da buƙatun haƙa rijiyoyin Peru. Ba kamar masu samar da kayayyaki na ƙasashen waje waɗanda ke jigilar kayan haɗin da suka dace da kowa ba, Ninestones sun tsara ƙirarsu bisa ga ilimin ƙasa na musamman: daidaita kusurwar wedge don granite ɗin Andes da ya karye da kuma inganta zurfin tashar don tarkacen da ke lalata tarkacen Amazon. Ƙungiyar fasaha tasu, wacce ta iya magana da Sifaniyanci da Turanci, ta tashi zuwa sansaninmu na Lima don horar da ma'aikata kan shigarwa da kuma raba shawarwari don haɓaka daidaiton karfin juyi—ba tare da kalmomi ba, kawai shawarwari masu amfani waɗanda ke aiki a wurin.
Kula da inganci na Ninestones ba shi da wahala: kowaneSaka PDC mai tsiniAna yin gwaje-gwajen juyi da tasirin dutse sama da 1,500 tare da samfuran duwatsu da aka samo kai tsaye daga wuraren haƙa ma'adanai na Peru. Suna ba da diamita na musamman (6mm zuwa 19mm) don dacewa da na'urorinmu da kuma tallafawa kowane oda tare da garanti na watanni 12. Wani abokin aikin haƙa ma'adinai a Arequipa ya taƙaita shi: "Mun saba jin tsoron canjin juyi da aka saka a cikin wedge, amma sigar Ninestones ta canza komai. Yana haƙa ma'auni a cikin har ma da mafi tsananin dutsen Peru, kuma ƙungiyarsu ta fahimci ƙalubalenmu."
Ga masu haƙa rami na Peru waɗanda suka gaji da canjin ƙarfin lantarki da ke lalata ayyukan, Ninestones ba wai kawai mai samar da kayayyaki ba ne—abokiyar hulɗa ce da ke magana da harshenmu, ta fahimci ilimin ƙasa, kuma tana samar da mafita waɗanda suka samo asali daga gogewa ta gaske.Saka PDC mai tsiniyana tabbatar da cewa daidaiton karfin juyi tare da sakawa a cikin wedge ba zai yiwu ba kawai—yana da daidaito idan aka ƙera kayan aikin don takamaiman buƙatunku.
Don ƙarin bayani game daSaka PDC mai tsini, don neman takamaiman bayanai na musamman don tsarin Peru, ko don samun jagorar inganta ƙarfin lantarki na Ninestones, tuntuɓi:
- Waya: +86 17791389758
- Imel:jeff@cnpdccutter.com
Game da Marubucin: Carlos Méndez, ɗan asalin Lima, Peru, yana da shekaru 17 na gwaninta a matsayin mai kula da fasahar haƙa rijiyoyin mai. Ya yi aiki a manyan yankunan haƙa rijiyoyin mai na Peru—Dutsen Andes, Amazon Basin, da hamadar bakin teku—wanda ya ƙware wajen magance matsalolin ƙarfin lantarki da kwanciyar hankali na kayan aiki a cikin hadaddun abubuwa marasa daidaito. Ƙwarewarsa ta aiki ta taimaka wa ayyukan haƙa rijiyoyin mai na Peru rage lokacin da ake buƙata na rage ƙarfin lantarki da kashi 42% yayin da yake ƙara ingancin haƙa rijiyoyin mai da kashi 25% a matsakaici, kuma yana ba da shawarar Ninestones Superabrasives ga takwarorinsa.Saka PDC mai tsinishine kayan aiki na farko da ke kawar da canjin karfin juyi a cikin duwatsun Peru," in ji shi. "Ƙungiyarsu ta ɗauki lokaci don fahimtar ƙalubalenmu na musamman kuma ta samar da mafita mai aiki - ba tare da hayaniya ba, kawai sakamako ne. Wannan shine irin abokin tarayya da kuke so a wannan masana'antar."
Lokacin Saƙo: Janairu-29-2026
